Repairing a down jacket at home: Step-by-step guide to fixing holes

Make a down jacket at home

How to repair your down jacket at home – step by step

Discovering a hole in your down jacket can be stressful, especially when the down starts to leak out. However, you don't have to send it in – you can easily repair your down jacket at home with the right tools and methods. It saves time, reduces costs and extends the life of the jacket.

In this guide, you will get a clear overview of how to mend holes in a down jacket step by step, common mistakes to avoid and which repair material from Patchlab is best for a durable, stylish result.

Preparations before you start

1. Inspect and clean the area

Examine the damage carefully. Look for loose threads, small tears around the opening, and any fluff that is leaking out. Then gently clean the surface with a damp cloth and mild soap or alcohol-based cleaner. Allow the fabric to dry completely – a clean, dry surface will help the patch adhere better.

2. Gather the right tools

Scissors to shape and smooth the repair patch.
Self-adhesive nylon patch (preferably in a color that matches the jacket).
Cloth for cleaning and wiping.
Needle and strong thread if you want to reinforce larger holes.

Step-by-step: how to make a down jacket at home

Step 1 – Clean and smooth

Make sure the area is completely dry. Trim off any frayed threads and gently tuck in any protruding fluff. A smooth, clean surface will create the best possible bond and reduce the risk of air bubbles under the patch.

Step 2 – Cut the patch

Cut a patch that covers the hole with a good margin. A rule of thumb is about an extra centimeter all around. Round the corners slightly - this reduces the risk of the edges starting to fray when the fabric moves.

Step 3 – Apply the patch

Peel off the protective paper from the back of the patch.
Place the patch centered over the hole and lay it down without stretching the fabric.
Press firmly from the center out to the edges to press out air and ensure full contact.

Step 4 – Reinforce for major damage (optional)

If the opening is larger or the fabric is particularly exposed, you can reinforce it with small, tight hand stitches along the edge of the patch. Use a thin needle and strong thread in a matching color.

Step 5 – Let the repair set

Let the patch rest for at least an hour, preferably longer. This will allow the glue to harden properly, providing longer durability and better resistance to moisture and movement.

Tips for a discreet and durable repair

1. Choose the right color and material

Match the patch color to the jacket for a discreet result. Nylon and ripstop work great on outer fabrics. Transparent options further conceal the repair.

2. Round corners and even pressure

Round corners are less likely to come loose than sharp corners. Press firmly along the edge immediately after application, smoothing out any air bubbles.

3. Place smartly

Place the patch along a natural seam or edge if possible. This will help the patch blend into the lines of the garment and make it less visible.

Common mistakes to avoid

1. Insufficient cleaning

Dirt and moisture will impair adhesion. Clean and let dry completely before starting.

2. Too small a patch

A piece that is too small will not adhere properly and may start to come loose at the edges. Give the patch a margin around the hole.

3. Down in the glue

If down gets stuck in the glue, the repair will be uneven. Always tuck feathers under the fabric before applying the patch.

4. Premature washing or use

Let the glue cure properly. Please wait a day before using the jacket again and longer before washing.

Maintenance after repair

1. Dry and store properly

Let the repair rest at room temperature overnight. Store the jacket in a dry and airy place to avoid moisture that can affect adhesion over time.

2. Wash with care

Follow the garment's washing instructions. Use a mild detergent for down and avoid harsh chemicals on repaired areas. Tumble dry on low heat with tennis balls to restore the down's volume.